In metal fabrication, precision and efficiency are crucial. As technology evolves, so do the fabrication tools at our disposal. Among these tools, press brakes are indispensable for accurately and reliably bending and shaping metal sheets as part of the production process.
At Sanson Machinery, we are proud to be a distributor of DENER press brakes. DENER, a renowned name in the fabrication industry, offers a variety of press brake options, each utilizing different technological innovations to meet a range of manufacturing requirements. In this blog post, we’ll explore the characteristics and applications of three types of DENER press brakes: ball screw, servo electric, and hydraulic.
Hydraulic Press Brake
Robust hydraulic press brakes are known for their high-tonnage capacities. They utilize hydraulic fluid to exert immense force, making them an excellent tool for bending thick, heavy-duty materials. Industries like automotive manufacturing, construction, and shipbuilding rely on these brakes to form structural components.
Hydraulic press brakes ensure uniformity across various material thicknesses by generating consistent bending force throughout the entire stroke. This feature makes them suitable for manufacturing applications in which precise bends, such as those involving hardened steel or thick plates, are essential for structural integrity.
These machines offer superior rigidity and durability and can withstand prolonged use in demanding production environments. Due to their sturdy construction and simplicity of operation, they are a preferred choice for heavy industrial settings.
Features of the DENER hydraulic press brakes include:
- Modern design that’s stronger, faster, and quieter
- Quicker tool changing and alignment adjustments
- Ease of maintenance and repair
- Deeper throat depths and higher stroke
Puma XL
DENER’s Puma XL hydraulic press brake comes equipped with CNC controls, offering simple operation, easy setup, quick programming, and automatic bend sequence calculations. This machine was designed with flexibility and reliability in mind in order to provide increased working speeds, daylight, stroke, and pressing capabilities.
Smart XL
The Smart XL machine is a newer hydraulic press brake model, offering many advantages over competitors. With faster working speeds, deeper throat depth, enhanced bending power, a higher working table, longer distance between frames, and increased stroke and daylight, this machine is perfect for small- and medium-size metalworking companies.
Ball Screw Press Brake
Ball screw press brakes replace traditional hydraulic systems with a more mechanical approach, offering advantages in certain applications. One of the key features of these brakes is their exceptional reliability and accuracy. The ball screw system ensures the metal is bent at consistent angles, making this option ideal for projects where precision is paramount, such as manufacturing components for aerospace or electronic products.
Plus, ball screw press brakes are more energy-efficient than their hydraulic counterparts. By eliminating the need for continuous hydraulic power, these machines consume less energy during operation, which can result in cost savings in the long run. However, you must keep in mind that these brakes may not have the same tonnage capacity as hydraulic presses, making them more suitable for light- to medium-duty applications rather than heavy-duty fabrication tasks.
Features of the DENER ball screw press brake include:
- Up to 50% less energy consumption than hydraulic
- No hydraulic oil required
- Lower maintenance costs
- Friendly user interface
- High bending speed (up to 35% faster than hydraulic)
- Quiet operation
- Auto-bending step calculation for STEP and DXF files
Servo Electric Press Brake
Servo electric press brakes are a more modern approach to metal bending, harnessing the power of servo motors for precise control and flexibility. Like ball screw press brakes, this machine eliminates hydraulic oil and associated maintenance, creating a cleaner and quieter production process. These features make them particularly appealing for industries in which cleanliness and noise reduction are a priority, such as food processing or pharmaceutical equipment manufacturing.
These machines are known for their adaptability and programmability. Thanks to advanced CNC controllers, operators can program complex bending sequences and easily adjust parameters, which reduces setup times and enhances productivity. Additionally, due to their precise control over bending speed and force, servo electric press brakes are great for handling delicate materials or intricate shapes.
Finally, DENER servo electric brakes have faster cycle times than their hydraulic counterparts, allowing for higher-volume output. Their speed advantage and versatility make them ideal for manufacturers catering to diverse demands.
Trust Sanson Machinery for Quality Metalworking Equipment
At Sanson Machinery, we are experts in all things metalworking. Whether you’re looking for innovative tools to help you increase efficiency, used equipment, or professional repair services, we’ve got you covered. Contact us today to learn more about what we can do for you.